Features and advantages of this machine:
1. Creative hanging ring design, the fabric hanging ring process is continuous, smooth, and without swinging;
2. The movement length of the fabric on the hanging rod is 750mm, which not only prevents the generation of horizontal marks, but also minimizes the curling of the fabric, especially for knitted frame printed fabrics;
3. The German IFM laser rangefinder sensor B) is used between the feeding conveyor roller and the hanging ring conveyor roller to adjust the running tension of the fabric, ensuring low tension operation and preventing excessive tension from causing edge curling;
4. Thoroughly solve the problem of staining on dark fabrics with white background printing;
5. The steamer is made and transported as a whole; Installation and debugging can be completed within 10 days:
6. The steam box includes: saturated steam generator and steam pipeline, heating pipeline, humidification nozzle pipeline, etc;
7. The steam box includes: an automatic inlet box and pipeline for the saturated steam generator, an automatic inlet box and pipeline for the humidification nozzle, etc;
8. The whole machine includes: wires, cables, cable trays, etc. from the control cabinet to each control unit;
9. The spacing between the hanging rods for hanging the fabric is 188mm;
10. The double-layer wall panel design ensures that saturated steam and atomized humidification water are fully circulated and mixed, without any splashing of small water droplets.
11. The steaming box is designed with waterproof layers in all directions, including up, down, left, right, and large areas, ensuring proper steam circulation and absolutely preventing any small water splashes from affecting the fabric surface or edges
12. Digitization: The steam consumption of the entire machine, the temperature of the top plate of the steam box, and the temperature inside the steam box are automatically controlled. The process speed, output, etc. are all displayed digitally, making them clear at a glance; One click: Complete the steam consumption and operation stop of the entire machine with one click;
BF1588 Digital Dedicated Steaming Machine:
The digital specialized steamer recommended by Beifa Company originates from various customer requirements; In the design, every aspect of the steamer has been carefully considered! Especially focusing on:
① Small production, multiple printed fabrics; Specially suitable for reactive dye printing with a 24-hour yield of less than 10000 meters or acid dye printing with a yield of less than 3500 meters;
② Digital printed fabric with a large white background and dark colors;
③ Reduce steam consumption;
④ Provide uniform and timely moisture response based on subtle temperature changes to improve fabric color yield and brightness;
⑤ The constant working environment inside the steaming box of the steamer,
⑥ Adapt to the new digital printing technology for the in and out fabric system; Steam pipe blowing auxiliary can be omitted
Helping to form a loop, but using the weight of the fabric to naturally form a loop;
⑦ Continuous conveying system to prevent the generation of imprints and wiping cloth;
⑧ Simplify operations; Replacing reliance on worker experience with artificial intelligence;
⑨ Greatly reduce the maintenance workload and vulnerable parts of the machine;
By controlling the humidity inside the steamer, bright colors can be achieved; Using this steamer results in stronger colors.
For steamers, temperature and humidity are undoubtedly the two most critical parameters!
By controlling these two parameters, the color of the fabric becomes clearer and brighter after steaming; How does Beifa Company ensure the stability of temperature and humidity?
Back in 2012, Beifa Company developed a revolutionary new technology: Super Humidifier, which is extremely economical and practical!
Reduce steam consumption by 30% to 40%;
Reduce water consumption by 80%;
Since 2012, Super Humidifier technology has been successfully and widely applied in the steaming machines of Beifa Company; This is a major milestone in the field of long ring steaming machine processing.
1、 Machine functions:
1. Feeding rack: mainly includes feeding rack, tight cloth rack, guide cloth, etc. Suitable for dyeing, fixing, and baking of various natural fibers, synthetic fibers, chemical fibers, and their blends of woven fabrics, knitted fabrics, and non-woven fabrics after dye printing. Suitable for multiple processes and suitable for fabric weight range:30g/m2~500g/m2.。
2、 Main parameters and specifications (Beifa patented design covers the entire machine):
1. Mechanical door width: 2200mm; effective width: 2000mm;
2. Fabric capacity: maximum 80m;
3. Range of ring length adjustment: 0.9m~1.5m;
4. Vehicle speed adjustment range: 2.5 m/min~10m/min;
5. Entry and exit fabric method: single-layer single width fabric entry; Front single-layer single width falling cloth, or rear single-layer single width falling cloth;
6. Suitable fabric varieties: knitted printed fabric, woven printed fabric;
7. Adaptation to production process: Steaming of reactive dyes: 101-105 ℃; Acid dye steaming: 101~105 ℃:
8. The temperature control accuracy inside the steamer is less than ± 1 ℃:
9. Measures to prevent color sticking in digital printing on this machine (highlights):
① Using a German if laser rangefinder sensor between the feeding conveyor roller and the hanging ring conveyor roller to adjust the fabric's running tension, ensuring low tension operation of the fabric and preventing excessive tension from causing curling;
② Creative hanging ring design, the fabric hanging ring process is continuous, smooth, and without swinging;
③ 90% or more varieties of fabric hanging rings do not require steam pipe blowing assistance to form rings;
④ During the steaming process of the fabric from entering the steamer to exiting the steamer, the printed front has no contact:
⑤ The movement length of the fabric on the hanging rod is 750mm, which not only prevents the generation of horizontal marks, but also minimizes the curling of the fabric, especially for knitted frame printed fabrics:
⑥ The phenomenon of staining on dark fabrics with white background printing has been completely resolved;
2. Water:~50kg/h; Temperature ≤ 60 ℃; Do not use industrial recycled water!
3. Whole machine power:~15kw;
4. Heating time (reaching the process production state in the refrigeration state):~40min;
5. 1-hour yield: reactive dye steaming (steaming time 10 minutes): 480m; Acid dye steaming (steaming time 30 minutes): 160m;
2. The feeding conveyor roller and hanging ring conveyor roller use silicone strips to increase friction, and the fabric has no contact with the printing surface during the ring forming process; Using steam pipes to blow the fabric into a loop, making the loop stable and reliable; At the same time, the steam pipe can also be turned off to blow steam, utilizing the natural weight of the fabric to form a loop;
3. Two sets of Super Humidifier nozzles on each side of the steamer box, totaling four sets, are used for automatic humidification and controlled separately. The electronic temperature control system adjusts automatically based on each fluctuation of the temperature inside the box, with a control accuracy of ± 1 ℃; Any slight change in temperature inside the steamer will trigger the pneumatic Y-shaped valve, adding atomized water to the steam circulation system;
4. Super Humidifier nozzle device: utilizing the siphon principle to fully atomize water (without the need for a high-pressure water pump), with no nozzle blockage and significantly reducing water usage; And it can be disassembled without stopping the equipment, and easily and quickly restored, without affecting production and ensuring product quality through process assurance;
5. The steam box body contains a steam assisted heating system, which is used for rapid heating of the steam box in a cold state, greatly reducing production preparation time;
6. The four steam heat exchangers in the steam assisted heating system of the steam box body are made of φ 25mm × 2.5mm SUS316L stainless steel, and the surface of the steel pipe is rolled with heat dissipation fins. The heat exchange area of each unit is 32 square meters, and the total heat dissipation area is 128 square meters; Adapt to steam pressure ≥ 0.3Mpa ≤ 0.6Mpa;
7. The steam inside the steamer adopts forced circulation to ensure stable and consistent temperature and humidity inside the steamer; Maintain a positive pressure of 3mm water column inside the steamer;
8. The chain runs smoothly and without impact, and the fabric loops are also continuous. The smooth operation and rotation of the hanging rod are the two major elements to prevent friction between fabrics; Especially suitable for new digital printing technologies;
9. The hanging pole is made of aluminum alloy with an outer diameter of 40mm, and is covered with a non slip silicone sleeve to increase friction; Prevent horizontal printing on printed fabrics;
10. Distribution box: The non-contact photoelectric detection device always maintains subtle changes in the distribution of the contents of the steaming box, ensuring automatic control of the steaming and distribution process; Designed with an upper fabric dispensing method, all guide rollers are active, making it convenient for knitted, elastic, and fine fabrics to exit the steamer with low tensile strength;
11. The generation method of saturated steam: an external saturated steam generator with a total of 6 sets of steam water mixers is used to boil water and produce saturated steam with sufficient humidity; This is a patent of Beifa Company; Patent number: ZL 2017 2 0580984.4;
12. After the fabric leaves the steamer, there is an active yarn separation roller that pulls the edges and opens the fabric on the back to prevent staining;
13. There are two ways to drop fabric: front drop fabric for fabrics that are insensitive to tension, and back drop fabric for fabrics that require high tension;
14. When using front drop fabric: During the process of returning the fabric from the steamer to the front drop fabric, there is an auxiliary feeding device to achieve low tension transmission of the fabric;
15. Before the fabric falls into the cloth cart, there is an active separation roller that pulls the edges and opens the fabric on the opposite side, making the fabric fall into the cloth cart as flat, with small curled edges and wrinkles as possible;
16. There is one door on each side of the steamer to provide convenience for operators;
17. All the heating steam that prevents dripping from the steamer returns to the bottom of the boiling water tank to save steam;
18. The steam flow display and automatic control of the saturated steam generator are displayed on the touch screen operation interface;
2. Inside the steamer box: ① All chain tracks are made of 6mm SUS316L stainless steel plate;
② Steam humidification box: made of 2mm SUS316L stainless steel plate;
③ Circulating air duct cover plate: made of 2mm SUS316L stainless steel plate;
④ Circulating fan port cover plate: made of 2mm SUS316L stainless steel plate;
⑤ Steam conveying pipe: made of SUS316L stainless steel pipe;
⑥ Heat exchanger: made of SUS316L stainless steel plate;
3. Steam box insulation: 1.5mm cold-rolled sheet is formed and covered with 50mm aluminum silicate rock wool. After installation, the insulation thickness reaches 110mm. During the use of the machine, the surface temperature of the insulation board can reach the same temperature as the workshop environment;
4. 4 steam heat exchangers: made of φ 25mm × 2.5mm SUS316L stainless steel, with rolled steel pipe surface heat dissipation fins. The heat exchange area of each unit is 32 square meters, and the total heat dissipation area is 128 square meters;
5. Four circulating fan impellers: fully coated with PTFE, with a single circulating air volume of 1800m 3/h, totaling 7200m 3/h for 1800m 3/h x 4;
6. Hanging rod chain: 4mm thick 40Cr alloy steel plate stamped and heat-treated; Hangzhou Donghua Chain Group;
7. Hanging cloth rod chain sprocket: 40Cr wire cutting, tooth quenching; Hangzhou Donghua Chain Group;
8. Chain automatic lubrication device: Zhejiang Liupan Machinery;
9. Hanging cloth pole: 6063A00 aluminum alloy heat-treated; Wuxi Yuansheng Company;
10. Spiral gear reducer: Zhejiang Sanlian Group;
11. Cycloid pinwheel reducer: Jiangsu Guotai Guomao;
12. One electric two-way regulating valve: Hangzhou Jinshan Instrument Valve Industry Co., Ltd;
13. One temperature controller: Omron from Japan;
14. Four temperature (humidity) controllers: Omron from Japan;
15. Transmission motor: Siemens, Germany;
16. 4 circulating fan motors: Siemens from Germany;
1 7.5kw frequency converter for speed regulation;
17. Two exhaust fan motors: Siemens from Germany; Self made by Fan Beifa Company; 1 3kw frequency converter for speed regulation; Designed for thermal insulation and waterproofing; Patent number: ZL 2016 2 0520309.8;
18. Programmable Logic Controller (PLC): Siemens, Germany;
19. Inverter: Schneider from France;
20. Human machine interface touch screen: Kunlun communication status;
21. Proximity switches for all detection points: Turck, Germany;
22. Contactless output acceleration photoelectric detection switch: Omron from Japan;
23. Circuit breakers, relays, knobs, buttons, indicator lights, etc.: Schneider;
24. Steam trap: Speisak, UK;
2. Provide 4 wet copper nozzles;
3. Window glass: 4 pieces;
8、 Energy saving high-end configuration:
1. Automatic detection and shutdown device for fabric breakage at the feeding point of the steamer: 1 set;
2. Steam storage drum system (steam water separation device) for blowing steam into the distribution loop of the steam box: 1 set;
3. Full steam flow display and automatic control system (with 485 interface): 1 set; Real time detection and automatic control of steam flow into the bottom saturated steam generator; According to the process requirements, the required steam flow rate is set on the touch screen, and the system automatically controls the steam intake based on the set value; The touch screen simultaneously displays: set flow rate and real-time flow rate, with an error of ≤ 50kg between the two;
2. Payment method: 30% deposit is required for the contract to take effect. 65% of the payment will be made upon delivery, and the remaining 5% of the warranty deposit will be paid upon delivery. The remaining 5% of the warranty deposit will be paid in full upon the expiration of the 12-month warranty period;
3. Production cycle: Delivery within 60 days after the contract takes effect;
4. Installation speed regulation time: about 10 days;
5. The supplier shall send technical personnel to guide installation and commissioning, while the purchaser shall provide free meals, lifting equipment, and auxiliary personnel;